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Precision Material Testing and Analysis Services

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Material Testing and Analysis for Safety & Compliance

Constellation PowerLabs provides advanced material testing and analysis, focusing on mechanical, electrical, and metallurgical properties. Our process is vital for everything from R&D and quality control to failure analysis by verifying material identity and confirming it meets rigorous safety and performance requirements. 

As a qualified full service calibration laboratory, we deliver the professional testing and analysis needed to confirm component performance and reliability.

  • ISO 17025 accredited for a wide range of calibration services.
  • Meeting the strictest quality requirements, including 10 CFR 50 Appendix B and 10 CFR 21.
  • All testing is performed to rigorous ASTM and other recognized standards.
  • Serving industries including aerospace, nuclear, pharma, automotive, and more.
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Which Methods Are Used in Our Material Testing and Analysis?

Material testing and analysis involve a wide range of methods designed to evaluate structural integrity, composition, and performance. Each approach provides insights that help not only certify that components meet industry standards but also determine why something failed.

Mechanical TestingChemical TestingPhysical TestingNon-Destructive Testing (NDT)
Evaluates how materials respond to different forces and stresses.Determines material composition and resistance to environmental factors.Examines inherent material properties that influence performanceInspects materials without causing damage or altering their state.
1) Tensile test to measure strength and ductility.1) Composition analysis to identify key elements.1) Density and porosity testing for uniformity and strength.1) Ultrasonic testing for internal flaw detection.
2) Hardness and impact tests for durability assessment.2) Corrosion resistance testing to assess longevity.2) Thermal property testing for heat resistance.2) Radiographic testing for imaging subsurface structures.
3) Fatigue and creep testing to predict long-term behavior.3) Detection of impurities or contaminants affecting performance.3) Electrical property testing to support high voltage applications.3) Magnetic particle or dye penetrant testing for surface defects.
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Our Material Testing Lab Uses Only the Most Advanced Technical Equipment

Constellation PowerLabs we are always adapting our systems and investing in new technologies to best support our customers. Here are just a few of the types of equipment we use for precise material testing and analysis:

SEM (Scanning Electron Microscopy)

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Explore surfaces with a magnification ranging from 10 up to 200,000. This scanning electron microscope offers 5.0 nm resolution at 30kV to precisely determine material composition.

EDS or EDX (Energy Dispersive X-Ray Spectroscopy)

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The EDS or EDX is a detector on the SEM. This helps the user view the elemental composition or chemical characterization of the sample.

OES (Optical Emission Spectroscopy)

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Used for precise elemental analysis of metals, this spectrometer identifies each element by its unique light spectrum and measures concentration based on line intensity.

FTIR (Fourier Transformed Infrared Spectroscopy)

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This instrument provides a spectrum for each material in a detailed polymer and oil analysis. Distinguishing peaks are then used to confirm if the substance fits a specific material profile.

Wilson Rockwell Hardness Testing Series 500 & Series 2000

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With this device, hardness is tested by the force required to form a specific dent on the material. It’s applied to polymers, metals, and alloys that need to meet certain standards.

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Our Audited & Approved Quality Programs

At Constellation PowerLabs, we are an approved nuclear supplier regularly audited by NUPIC and NIAC. This level of oversight reflects the depth of our quality program and the precision we bring to every industry that depends on accuracy and reliability. Our commitment to quality is your absolute assurance of reliability, safety, and compliance in our services, from material testing and analysis to advanced calibrations.

  • Fully compliant with 10 CFR 50, Appendix B, 10 CFR 21, and NQA-1.
  • Supports clients with predictive maintenance services by assuring the accuracy of equipment used in critical and safety-related applications.
  • A full-service A2LA-accredited calibration provider with six labs strategically located across the US.
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Critical Materials Testing Requires the Right Partner

Partner with Constellation PowerLabs when you need to verify a new material or qualify critical components for your operations. Our materials testing and analysis services deliver accurate, data-driven results that help confirm material integrity and protect your assets.

We also provide specialized calibration services backed by an industry-leading quality program. From precision instrumentation to high-voltage testing of transformer components, our expertise supports reliable performance across demanding applications.

Ready to get started with a provider that can handle it all for you? Contact us for a free quote on any of our testing and calibration services today!

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Frequently Asked Questions About Material Testing Analysis

Use this quick guide to get an overview of material testing and why it matters for safety, quality, and compliance.

What is the mechanical testing of materials?

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Mechanical testing of materials evaluates strength, hardness, toughness, and durability under different forces, helping certify that components meet safety, quality, and performance standards.

What is the process of material testing?

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The process of material testing and analysis involves preparing samples, selecting the right method, such as mechanical, chemical, or non-destructive techniques, and analyzing results. These tests verify strength, durability, and compliance, making sure materials meet specifications for safe, efficient use.

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